Coach Battery Tray
Moderator: bfadmin
- Mike Jean Bandfield
- Posts: 513
- Joined: Sun Aug 14, 2005 3:43 pm
After 9 years I recently got a new set of coach batteries from Costco. When I lifted a battery from the tray I felt the top of the battery flex at the corner as if it were coming off. The glue holding it had failed. 'Could have been a serious accident! The second battery was worse. My aha moment came when I realized this explains the yearly cleaning session with lots of baking soda, holey jeans and tee shirts and all the corrosion in the battery compartment over the years. I had thought the battery cap vents were misting under charge or not sealing properly because everything seemed to be coated with acid.
I got 2 new 6 volts from Costco, cleaned the corrosion from the old tray, painted it with spray Rustoleum, replaced the slides with 200#, 16", full extension slides (~$50) and added a 10" extension to the positive cables. The old tray has several areas where the corrosion has completely eaten through the steel; however it remains structurally capable of supporting the new batteries and the connections to the slides so I did not replace it.
The positive electrode had 2 cables with heavy duty lugs attached. I crimped a new copper lug to each end of my extension and bolted one end to the 2 existing cable lugs and covered the splice with heavy duty heat shrink wrap. The lugs used are equivalent to the lugs used on the OEM cables from the factory. I'm not concerned that this splice contributes anymore risk than any of the other lugged cable ends used in this Born Free.
The automotive sales tech at Costco told me the Costco batteries were Interstate even though they weren't labeled. The original batteries from BF were also Interstate. I hope the new ones stay sealed!
See pictures for details.
I got 2 new 6 volts from Costco, cleaned the corrosion from the old tray, painted it with spray Rustoleum, replaced the slides with 200#, 16", full extension slides (~$50) and added a 10" extension to the positive cables. The old tray has several areas where the corrosion has completely eaten through the steel; however it remains structurally capable of supporting the new batteries and the connections to the slides so I did not replace it.
The positive electrode had 2 cables with heavy duty lugs attached. I crimped a new copper lug to each end of my extension and bolted one end to the 2 existing cable lugs and covered the splice with heavy duty heat shrink wrap. The lugs used are equivalent to the lugs used on the OEM cables from the factory. I'm not concerned that this splice contributes anymore risk than any of the other lugged cable ends used in this Born Free.
The automotive sales tech at Costco told me the Costco batteries were Interstate even though they weren't labeled. The original batteries from BF were also Interstate. I hope the new ones stay sealed!
See pictures for details.
- Attachments
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- BatteryTraySlides.JPG (163.75 KiB) Viewed 10120 times
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- Cable Splice.jpg (103.93 KiB) Viewed 10120 times
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- Cable Lugs.JPG (209.92 KiB) Viewed 10120 times
Mike & Jean
2005 26' RSS Diesel
2005 26' RSS Diesel
I have two 6V AGM batteries, 300 amp hours. Installed at AM Solar when I had the solar panels put on.
They took out the old battery tray and put the AGM's on their side. They built a wood frame around them so they don't slide around. I can take a picture once it stops raining if anyone is interested.
Love my solar panels and my AGM batteries.
They took out the old battery tray and put the AGM's on their side. They built a wood frame around them so they don't slide around. I can take a picture once it stops raining if anyone is interested.
Love my solar panels and my AGM batteries.
Trix
tent camper
pop-up camper
learning RV'g in my 2007 24' RB
2011 Subaru Forester toad
tent camper
pop-up camper
learning RV'g in my 2007 24' RB
2011 Subaru Forester toad
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- Posts: 485
- Joined: Sun Jun 20, 2010 9:15 am
OK, I hope this works. I think I have the image resized to fit correctly.
BTW, these are 6V 300 AH each, so total of 300 AH capacity in 12V system. The batteries are Lifeline GPL-6CT. http://www.lifelinebatteries.com/rvflyer.php?id=15
BTW, these are 6V 300 AH each, so total of 300 AH capacity in 12V system. The batteries are Lifeline GPL-6CT. http://www.lifelinebatteries.com/rvflyer.php?id=15
- Attachments
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- BF batteries (640x480).jpg (184.78 KiB) Viewed 9979 times
Trix
tent camper
pop-up camper
learning RV'g in my 2007 24' RB
2011 Subaru Forester toad
tent camper
pop-up camper
learning RV'g in my 2007 24' RB
2011 Subaru Forester toad
Trix - Thanks
Nice fit with room to spare
I have 12v now but someday want to get solar panels (which I dont know much about) and I am thinking 6V is the way to go when I do that..
I wasn't thinking straight on the amperage - Got it now.
So right now I am just compiling ideas/suggestions
Thanks again, Ray
Nice fit with room to spare
I have 12v now but someday want to get solar panels (which I dont know much about) and I am thinking 6V is the way to go when I do that..
I wasn't thinking straight on the amperage - Got it now.
So right now I am just compiling ideas/suggestions
Thanks again, Ray
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- Posts: 271
- Joined: Thu Dec 18, 2008 2:46 pm
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- Posts: 485
- Joined: Sun Jun 20, 2010 9:15 am
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- Posts: 485
- Joined: Sun Jun 20, 2010 9:15 am
Ray, I did some searching on the net and the general consensus seems to be that mounting a gel battery on its side can reduce capacity by up to 10%. Gel batteries are not recommended for RV use because they can be permanently damaged if charged at too high of current, such as from the vehicle alternator.Ray wrote:Tom
Yes similar - But we were always told gel had to be mounted upright - I could be wrong ????
Tom
2005 24' RB
Towing 2016 Mini Cooper convertible on tow dolly
New Hope, MN
2005 24' RB
Towing 2016 Mini Cooper convertible on tow dolly
New Hope, MN
Good info Tom.
Born Free Factory should make their battery compartment taller to accommodate the 6 volt golf cart batteries.
On my 2011, these batteries are not an option due to height limitations of the battery compartment.
Even with the battery rack removed, these batteries would not fit.
Just wish I had the option, thats all.
Besides AGM laid on their sides.
Born Free Factory should make their battery compartment taller to accommodate the 6 volt golf cart batteries.
On my 2011, these batteries are not an option due to height limitations of the battery compartment.
Even with the battery rack removed, these batteries would not fit.
Just wish I had the option, thats all.
Besides AGM laid on their sides.
Steve
2011 Born Free 22 foot RSK, rear side (corner) kitchen, E350, 29k miles.
Our first motorhome. Lots to learn. Thanks.
CA/OR border
2011 Born Free 22 foot RSK, rear side (corner) kitchen, E350, 29k miles.
Our first motorhome. Lots to learn. Thanks.
CA/OR border